“NOBODY Expects the Spanish Inquisition 
                  !!”
                Hopefully, everybody survived “Isabel” 
                  in good shape. Needless to say, everybody had plenty of warning.
                On top of everything else, the ‘Dragon’ 
                  has a ‘Member call list’ system. I got an evening 
                  call giving me a ‘heads up’ to either haul the boat, 
                  or ‘strip down to bare poles’ and double-up on mooring 
                  pendants. Since I already have two mooring anchors down {250 
                  pounds total}, 66 feet {total} of ½ inch bottom chain, 
                  one 5/8 in Polypropylene pendent, and one 3/8 in Nylon pendent, 
                  I wasn’t that worried about my 19 foot, 1250 pound boat. 
                  However, ‘discretion & Valor, etc’, we did take 
                  off the ‘Jib Bag’, and boom with Main attached, 
                  and I put on a third 5/8 in Poly pendent.
                We helped move the ‘floating mooring crane’ 
                  to the dock, and snugged her down with about a half dozen lines 
                  and fenders. 
                After she passed through, we checked the boats 
                  . . . everybody on moorings were bobbing happily about. We had 
                  less water incursion than a ‘normal’ rainstorm that 
                  blows in !! Everybody felt well satisfied . . . and put everything 
                  back into place. Clear, blue skies, A few lingering, ‘occasional 
                  showers‘ were forecast. 
                THEN we got ‘sandbagged’. I had turned 
                  on the noon news while I made a bit of lunch, with the ‘pups’ 
                  for company. We had some rain that morning, but nothing out 
                  of the ordinary, and it had ended about 10am. My attention jumped 
                  to full when I heard the words, “Edgewater Park” 
                  - that’s precisely where the Club is !! High winds, trees 
                  down, power out, people laterally blown away, etc.
                  I immediately called the Club to see if everybody was all right. 
                  Everybody was OK, none of the trees or the clubhouse were damaged, 
                  all the boats were OK . . . except one . . . an O’Day 
                  Mariner, had ‘turtled’.
                My guess was that, for whatever reason, he had 
                  winched UP his daggerboard !! {Anyway, he is fine, the boat 
                  was recovered, and it now ‘resides’ at his home 
                  while the insurance company thinks it over.}
                “Alright, so your saying, Be Prepared, right 
                  ?” 
                Actually, that’s secondary . . . and it 
                  goes without saying . . . prudence, and all that. Where the 
                  irony sets in, is a ‘thread’ I have been involved 
                  in on one of the ‘boat’ ‘Lists’. While 
                  it’s ‘past tense’ for the Mariner owner, maybe 
                  it’s more apropos now; since the ‘Building Season’ 
                  is just around the corner.
                ‘The FOAM Wars’ . . .
                [‘Discussion’ in progress, note the 
                  International aspect] -
                  
                  From: Ron Magen 
                  Sent: Friday, September 05, 2003 10:28 AM
                  Subject: [boatdesign] Re: FOAM vs foam {was 'Flotation, Old 
                  pop bottles}
                 John & Chris,
                  I BOTH, 'agree' and 'disagree' at the same time. It may be more 
                  a case of defining terms, than anything else.
                Where John spoke about making *airtight* compartments 
                  and filling them with foam or bottles creating 'rot traps' - 
                  I agree, IF the builder hasn't thought ahead. Certain measures 
                  can be taken, PRIOR to sealing, to prevent the growth of the 
                  spores that cause 'rot'. A simple method is to NOT make them 
                  'airtight', but to have limber holes to allow air transfer, 
                  combined with an 'inspection port'. The same goes for 'foam' 
                  . . . that's why some are called 'Two Pound Foam', etc. . . 
                  . they weigh that much per cu/ft {of displacement}. Simply allow 
                  for it in the buoyancy calculations.
                Where Chris was speaking about ' . . . foam filled 
                  compartments . . . very tenacious and are hard to remove . . 
                  .' he has to be referring to 'pour-in-place' foam. {like that 
                  'insulating-foam-in-a-can that you squirt around holes where 
                  the pipes come through the walls}. It can actually DECREASE 
                  your flotation . . . it absorbs water over time and makes the 
                  boat HEAVIER. {I am helping to repair the Club's 'tender' that 
                  had that problem . . . they drilled holes through the bottom 
                  to let some 'leak out', then cut out the cockpit sole and had 
                  to dig the stuff out - remember the ads for the Boston Whaler 
                  - cut in half with and still floating}. After I make up some 
                  shaped floor frames to hold the new sole, I'll be cutting a 
                  'slot' in the remaining foam, and inserting some 'carlins' under 
                  the remaining edge of the fiberglass so I can screw down the 
                  new sole. I may put some flotation foam back in, in 4 inch 'sheets/blocks' 
                  between the frames.
                I think most of us think of 'foam flotation' in 
                  this way - sheets, blocks, 'nuggets'. When I added extra flotation 
                  to 'Bee', I used large, clear, trash bags. Dumped in some 'packing 
                  nuggets' several sealed 2-liter bottles, filled them three-quarters 
                  full {so they could be 'shaped'}and placed them under the foredeck 
                  and under the aft 'quarter panels'. I then added simple 1/8 
                  in wood 'curtains', leaving them an inch or so clear of the 
                  sole, to retain the bags. Inexpensive and Re-Cycling !!
                Regards,
                  Ron Magen
                  Backyard Boatshop
                PS: Chris, did they bother to see what was UNDER 
                  that octopus ?
                  - - -
                Date: Sat, 6 Sep 2003 10:34:51 +1200
                  From: "John Welsford" <jwboatdesignsxxxx.nz>
                  Subject: Re: Re: FOAM vs foam {was 'Flotation, Old pop bottles}
                Airbags are a really good trick, a lot of the 
                  more traditional racing dinghy classes use them now and they 
                  are much the better choice.
                On airtight spaces, these need to be designed 
                  in from the beginning and can be hard to add later.
                John
                  - - - -
                Date: Sun, 7 Sep 2003 06:17:04 +1000
                  From: "Jeff Gilbert" <jgilbertxxxxxx.au>
                  Subject: Re: Re: FOAM vs foam
                I agree with your approach Chris.
                However I found a lot of builders like to see 
                  their void physically filled, it s a psychological deal really 
                  as in "if I'm holed I'm still OK." Being holed by 
                  eventual rot is not considered! Out of sight out of mind!
                Or is it a little bit of cunning as in "ah 
                  well, I will be selling this boat before rot could possibly 
                  become a problem, meantime its safe". I reckon if you have 
                  an airspace and an inspection port you can stick your nose in 
                  there and say "Ah strewth I must stick some foam in there 
                  one day."
                Then go and have a beer. Belgian, of course.
                Jeff
                  - - - -
                Date: Sat, 06 Sep 2003 14:21:23 +0000
                  From: "christoph ostlind"
                  Subject: Re: Re: FOAM vs foam
                Ron,
                While the foam I typically encounter is not the 
                  type from the can as you describe it is a two part mix that 
                  expands in place and then gets trimmed to fit. My experience 
                  is that the stuff can be from a wide range of chemical products. 
                  Some of which readily absorb water and others are extremely 
                  resistant to same.
                Whatever, it still represents weight that does 
                  nothing for the boat that an air compartment wouldn't do as 
                  well. The maintenance thing just puts it over the top for me.
                As John suggested in a later post, I'd rather 
                  see inflatable air bags such as those used by whitewater kayakers 
                  and canoeists than a foam filled compartment. The argument that 
                  the bags might get punctured in a prang is limited in my view 
                  as one would typically have more flotation aboard than just 
                  one bag in one location. If the holing of one air bag could 
                  send your boat to the bottom then I'd have to think the boat 
                  was overloaded in the first place. That, however, is another 
                  topic.
                Boats that have foam sandwich layers for their 
                  construction make much more sense to me as they are engineered 
                  for a specific structural application and aren't just hanging 
                  around filling voids.
                The "under the octopus" item is from 
                  another time in my life. I'm too old now to mess with the Federales 
                  and their ‘pistoleros’.
                 Chris
                  - - - -
                Date: Sun, 7 Sep 2003 04:19:38 -0400
                  From: "Ron Magen" <quohog@att.net>
                  Subject: Re: FOAM vs foam
                Chris,
                  I've read all the responses to MY 'response'. While some people 
                  seem to consider me the 'village idiot', some like John seem 
                  to agree with the concept; "Airbags are a really good trick". 
                  My 'treatment' was simply a 'MUCH less costly' version of the 
                  specialty bags made for Toro's, Sabot's, Frosty's, etc. These 
                  can cost $100 or more, and are NOT placed in a closed compartment 
                  {from the pictures I've seen}, but under a thwart or at a forward 
                  bulkhead. They have sewn-in grommets/tabs for tying in place.
                'BEE' is a 7 foot boat, and to para-phrase Phil 
                  Bolger's own words, "NOT to be considered 'seaworthy', 
                  NOR should any boat of this size". The 'nuggets & bottles' 
                  I used were IN ADDITION to the 'slabs' of foam the design called 
                  for. The 'containing curtains' were obvious and explained to 
                  the purchaser. There were THREE separate 'compartments'; one 
                  at each 'point' of the boat.
                The 'squirt can' I mentioned was an EXAMPLE of 
                  the CONCEPT for those readers not familiar with "Pour-In-Place" 
                  brand {?} expandable foam. To my engineering mind, anything 
                  that goes from size 'x' in liquid form to 10x times it's volume 
                  must, by the nature of the material, be porous - like a sponge.
                Do SOME 'structural foams' absorb water OVER TIME 
                  - absolutely. That is why they are typically encapsulated with 
                  fiberglass, or some other impervious 'shell'. Even that is no 
                  guarantee. My reference to the drilled holes in the Clubs 'whaler' 
                  in an attempt to drain the trapped water, is only one example. 
                  Another is the MANY 'Sunfish' and 'Lasers', etc. that are used 
                  in 'class' racing. There are SPECIFIC weight parameters. I have 
                  seen discussions where one of these boats has 'picked up' 100 
                  pounds {or more} through water absorbed in it's 'core'. Having 
                  helped to move the boats used in the Clubs summer 'Sailing School', 
                  I can attest to this fact !! The builders of these, and other 
                  boats, are engaged in a 'Commercial Enterprise'. Therefore they 
                  are going to use the LEAST EXPENSIVE 'functionally appropriate 
                  materials'. Note, that even if a 'store bought' boat is 'hand 
                  laid-up', it uses POLYESTER resin, NOT epoxy resin.
                On the other hand, some foams WILL stand up quite 
                  well to constant immersion . . . IF they are 'designed' for 
                  THAT SPECIFIC function. At the beginning of this summer, the 
                  Club built several new 'floating docks'. We used what looked 
                  like large {about 8ftx8ftx3ft, 2 per 'dock'}, black plastic 
                  'tanks' as the 'captured' flotation. The old floats had foam 
                  'blocks' of about the same size. A few of these had been replaced 
                  over the years, and were 'on the hard' and used as stands, etc. 
                  You could see how about 25% of the thickness - the part that 
                  was submerged - had been eaten away.
                My West Wight Potter {the 'line' has been around 
                  for MANY years} has shaped foam 'blocks' under the 'sock liner' 
                  in the area of the quarter berth and cockpit. It also has 'slabs' 
                  stacked under the 'V' berth. A number of other 'commercial' 
                  boats are probably built the same way. 
                Regarding 'amateur' boats, I remember a lot of 
                  discussion about 'Blue' foam vs 'Pink' foam vs 'White' foam, 
                  'Open Cell' vs 'Closed Cell', and Home Depot vs 'Specialty Marine 
                  Sources'.
                AIR is the 'best' flotation but it requires VOLUME 
                  - there is a LOT of air in a SCUBA cylinder, yet it sinks 'like 
                  a stone'. Anything you put into that 'volume' simply keeps it 
                  OPEN so it won't 'collapse'. {Ever see the 'trick' with a Styrofoam 
                  cup that a lot of 'Deep Submergence Craft' drivers do? They 
                  put it in an open 'cage' outside the 'passenger compartment' 
                  where it is exposed to sea pressure. When they come back from 
                  depth the air has been 'squeezed out' so although it still LOOKS 
                  like the 8 oz cup, it is now the SIZE of a THIMBLE !! HOWEVER, 
                  they are still 'intact' because the 'Pressure Cell' they were 
                  riding in did not collapse.
                Can ANY boat sink - according to the builders, 
                  NOT the "Titanic".
                Regards,
                  Ron Magen
                  Backyard Boatshop
                  - - - -
                  Date: Sun, 07 Sep 2003 02:32:47 -0700
                  From: "Mark A."
                This is from the USCG's "Safety 
                  Standards for Backyard Boat Builders," which, among 
                  much else, covers requirements, exemptions and calculations 
                  for both basic and level flotation.
               
              
                Some will call this entire document, "Too 
                  much regulation," but it's from the people who'll risk 
                  themselves to come to the rescue if you founder.
                Mark
                  - - - - -
                  Date: Sun, 7 Sep 2003 21:45:50 +1200
                  From: "John Welsford"
                  Can I point out that by subdividing the boat into several air 
                  tanks you are effectively providing crash bulkheads which confine 
                  the water ingress to the affected area.
                JohnW
                  - - - - -
                Date: Sun, 7 Sep 2003 06:45:13 -0700 (PDT)
                  From: Lew Clayman
                  Subject: Re: Re: FOAM vs foam
                > This is from the USCG's "Safety Standards 
                  for Backyard Boat Builders," . . .<
                At one point I studied this "pamphlet" 
                  very carefully, and the neat thing about it is that a backyard 
                  builder with no great education can follow it readily. No natural 
                  logs or integrals, but a lot of "measure this and this, 
                  multiply, look up on this table, that's your answer." That 
                  makes it easy to get right.
                It will be objected, I predict, that such simple 
                  calcs - ROTS really - do not take into account all kinds of 
                  subtle engineering and special design features and such. Well, 
                  they ain't supposed to - there are fuller regs for that. Following 
                  the pamphlet will make you safe and legal in any conventional 
                  design, or so the USCG claims. I'll bet a paycheck that these 
                  rules are usually overkill, safer-than-safe, because 'better 
                  safe than sorry.'
                I studied them when I was culling the world of 
                  ROTS for HulWiz, but didn't use any because I figured that would 
                  make the results too US-specific and (more worrisome to me) 
                  give them an air of "safe and reliable" that I don't 
                  think HulWiz-generated forms ought to have. (This is part of 
                  why the second page sends you to your local regs!)
                -Lew
                  - - - - -
                That’s where the ‘boatdesign’ 
                  thread ended. Then, ironically, I noted this request on the 
                  ‘Bolger List’;
                Date: Fri, 12 Sep 2003 22:56:20 -0700 (PDT)
                  From: mike car
                  Subject: foam fill the mast - unsinkable
                  >
                  >. . . has anyone foam filled the mast to make it unsinkable, 
                  how did you do it on all aluminum?
                  >
                  - - - -
                From: "Ron Magen" <quahaug@att.net>
                  Subject: Re: 'foam filled mast'
                  Date: Saturday, September 13, 2003 20:16
                Mike,
                  It's actually an 'old' trick; originally to 'quiet' the slapping 
                  of internal halyards.
                It's easy to do on small boats with 'light' masts 
                  that are un-stepped by a couple of people. Simply take the mast 
                  off {or just lower it to the 'trailering position', and start 
                  stuffing pre-cut 'bricks' of foam {Styrofoam, Blue insulating 
                  foam, 'Marine' foam, etc} up the inside of the mast. Use a length 
                  of cheap PVC pipe {with something flat & appropriate size 
                  on the end} as a 'ramrod'. Measure about 1/3 of the mast height 
                  FROM THE TOP. If you don't have a 'masthead' and can do this 
                  from the top; so much the better.
                One minor problem may be the bolts/screws of items 
                  that are attached to the mast. Simply back them out, and replace 
                  after the job is done.
                Personally, I would NOT, EVER use any 'Pour-in-Place' 
                  stuff. If you have to replace/add an antenna, internal halyards, 
                  or some lighting . . . FORGET IT !!
                I also hate to 'burst your bubble' but ANYTHING 
                  you do will probably NOT make the mast 'unsinkable'. {Besides, 
                  if it separates from the boat 'on the water' - you've got BIGGER 
                  problems}. What it WILL do is most likely prevent you from 'turning 
                  turtle' if you get into a 'knock down' situation; or at least 
                  give you extra time to right the boat.
                The Gougeon Brothers {the people behind WEST System 
                  epoxies} used to also build good sized catamarans {may still 
                  do}. Because a catamaran has 'Ultimate Stability' it two positions 
                  - rightside up and UPSIDE DOWN - they 'developed' an interesting 
                  device. It looked like a little blimp, maybe 5-feet long, that 
                  was foam-filled and attached to the top of the mast. With that 
                  much flotation, the worst case scenario was a 'knock down'.
                Let me know if you want a more detailed explanation.
                Regards & Good Luck,
                  Ron Magen
                  Backyard Boatshop