Development of a Jet Drive for Small 
                  Boats  
                  using a Commercial Water Pump - Part 1 
                  by Steve 
                  Hansen  
                To Part 2 
              
              Background
              Having a general like for boats 
                that are small and slow, a desire to incorporate a jet drive would 
                seem to be against my general leanings. After all, this mode of 
                propulsion is usually associated with either high power aluminum 
                jet boats that are designed to safely navigate the shallow and 
                rock-strewn rivers of the western USA or those (in my view) obnoxious 
                mosquitos of the lakes, the PWCs aka jet-skis.  
              
                
                   
                     
                      Good specs, but how 
                      do I fit it to my boat?  | 
                 
               
              However, there are many shallow 
                backwaters for which a low power jet drive might be useful. There 
                are no props to foul, no lower units to bend and draft is essentially 
                as little as what the hull is designed for. Admittedly, push poles 
                or a skulling oar would also serve the purpose well and regular 
                paddles and oars aren't too bad either. However, they are not 
                the best solution in areas where there can also be substantial 
                tidal currents or where you would like to go just a tad faster. 
               
              I envision something that can push 
                a displacement hull to between 5 and 10 mph in the shallow mud 
                flats of our local coastal estuaries and rivers, is compatible 
                with salt water, uses a small 4-stroke implement engine and is 
                not too expensive. Furthermore the main part of the assembly (pump 
                and engine) should be portable so that it could be used in more 
                than one boat.  
              A boat having such a drive would 
                also have a set of manual propulsors (oars, pole, paddles, etc.) 
                and possibly an electric motor for fishing or for just being quiet 
                and stealthy.  
              On the market today there are at 
                least two commercial products that use such drives. One is the 
                Mokai, a rotomolded duck/fishing/pleasure craft that is designed 
                around an axial jet powered by a Honda 5.5 hp engine. Top speed 
                is stated to be in the 15 mph range. Details can be found at the 
                website of Mokai Manufacturing. 
              The other implementation that I 
                am aware of is the line of kayaks manufactured by PowerKak. 
                These are adaptations of standard rotomolded kayaks that have 
                a small axial drive with a weedwhacker-type 4-stroke gas engine. 
                There is a reasonably extensive patent literature on small jet 
                drives and boats using such drives. Several compendia on these 
                patents can be accessed at https://www.belljar.net/patents.htm. 
              Selecting a Pump/Motor 
                Combination  
              Not being sure how successful a 
                small jet drive would be I wanted to keep expenses to a minimum. 
                After looking at the complexities of axial drives including the 
                possibility of adapting one from a wrecked jet ski, I took the 
                direction of using a stock centrifugal water pump. One that caught 
                my eye was a polyester thermoplastic corrosion resistant pump 
                by Pacer Pumps. The particular model I selected 
                was their 200 gpm unit that is driven by a 5.5 hp Briggs & 
                Stratton Intek engine. Inlet and outlet are for 2 inch pipe and 
                the maximum pressure rating is 52 psig. The pump is designed for 
                agricultural applications, is quite corrosion resistant, can be 
                user serviced and is pretty inexpensive. I got mine at Northern 
                Tool for $299.  
              Dry weight is less than 40 lbs. 
                Pacer doesn't have any real specifications on their site and the 
                manual is devoid of head vs. volume data. I did find some specs 
                on the Web, although there are inconsistencies. In general it 
                looks like the pump has a throughput of about 130 gal/min at a 
                60 ft. head and 110 gpm at 90 ft.  
              Testing - Round 
                1  
              I received the pump on September 
                4, 2003. I figured I'd make a simple test jig in the backyard 
                prior to testing in a boat. I mounted the pump on a plank, secured 
                to two sawhorses. As a source of water I made an inlet of 2" pvc 
                pipe that dipped into a 35 gal. plastic trash barrel. The exhaust 
                was also of 2" pvc and included a 0-60 psig pressure gauge and 
                a threaded fitting to which a variety of simple nozzles could 
                be attached. The nozzles could either be directed downward, into 
                the barrel or off to the side. A picture of the assembly is shown 
                below. 
                
              Note that the outlet fitting is 
                2" pipe thread. As will be noter later, this is important. Testing 
                with the jet exhausing to the air was limited in duration to just 
                a few seconds due to the capacity of the barrel. My first air-exhaust 
                test was with a short length of ¾ inch pvc pipe serving as the 
                nozzle. Again, the pressure reading at full power was about 40 
                psig. Here is a picture.  
                
                This was almost impressive.  
              A real quick calculation put the 
                thrust in the 30 lb. range. Next I tried a nozzle with a 24mm 
                inside diameter. This nozzle was really just a pvc threaded reducer 
                so it was nothing in the way of looking like a real nozzle. After 
                revving up the engine the pressure climbed to about 40 psig and 
                an extremely imposing blast of water issued from the nozzle. After 
                a brief moment the whole outlet manifold (remember the 2" pipe 
                thread fitting) began to spin and an initial attempt to stop it 
                was futile. The manifold then had a water sprinkler moment until 
                it unscrewed itself from the pump and took off overhead, landing 
                about 10 ft away. Soaked and feeling sort of stupid that I didn't 
                aim the nozzle the other way (so the force would tighten the connection) 
                I was at least happy that this thing does produce useful thrust. 
                Another quick calculation had the thrust at around 50 to 60 lbs. 
                The photo below shows the aftermath.  
                
              Getting Ready for the Water Trials  
              The Jet Yuloh 
               
              It was now September 7 and we made 
                arrangements to pay a visit to my sister-in-law Candy's place 
                on Three Mile Pond, just outside of Augusta, Maine. She has a 
                12 foot aluminum boat that we figured would be perfect for a water 
                test of the jet drive. We set the date for the weekend of 20 September 
                which gave me a couple of weeks to put together the hardware to 
                install the pump in the boat.  
              Needing something that could be 
                just dropped into the boat, I devised a simple over-the-transom 
                pvc thing that I dubbed the jet yuloh. It was made from 2" pvc 
                fittings with a somewhat flexible connection to the pump using 
                2" high pressure water hose, also obtained from Northern Tool. 
                This stuff is made of reinforced blue vinyl and looks like a cross 
                between those cheap polytarps and a firehose. Below is a photo 
                of this assembly. 
                
              A quick test showed that the jet 
                yuloh would bore wonderful holes in my wife's bark mulch pile. 
                I was henceforth banished from backyard testing. 
              I also got some 2" suction hose from 
                the same source along with a strainer. 
              Friday, 19 September and it was off 
                to Maine! 
                
              To Part 2 
              Visit Steve 
                Hansen's Boat Page 
               
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