| I recently  picked up a old Johnson 3hp, rebuilt the carb and got it running good in the
              test tub, but wanted to get it out on a boat this fall and test it on the  water.  The only  boat I have is my 17' cedar strip canoe with about a 32" beam.  I went looking for a motor mount and what I  found, of course, was that the only ones built to carry
                anything more then a little electric cost $60-$110 bucks.
 I'm looking at these things wondering how the heck they can get that much for
              them, and also thinking there's no way I'm paying that much! I am a selective  cheap–skate …and my cheap gene was  kicking in.
 After  looking at a couple of styles (my neighbor has one he bought and I looked on  the web)  I had a pretty good idea of how  I could build one that would suit my needs. 
 With about an hour’s worth of work - and $2 worth of wing nuts/washers (I had
                the rest of the materials lying around) I built a motor mount – ok, not pretty  yet, but
                put together enough that I could try it out and see how this would work.
 
 I was a little worried about hanging 38lbs off the side of this fairly narrow
                canoe, but I got out on the local river with my niece as ballast (she’s an  adult – she knew the risks!) and it worked great. The mount stayed in place and  solid and the motor ran like a champ. We sat in the bottom of the canoe to keep  the balance low and really didn't feel uncomfortable at all.
 
 The only bit of excitement was figuring out where that extra (very cold) water
                that was soaking my butt was coming from!! I first I thought I must have leak  in the
                boat (not good) - but after watching what was going on behind me when the motor  was
                running, I realized that water was splashing off the motor shaft and into the  boat behind the mount.
 
                
                  |  | You can see  in this picture the area I’m talking about.  click images for larger views |  I’m  figuring that with a small piece of ply and some wood banding, I can put  together a temporary removable deck that will cover the area behind the mount  and keep the water out. It will also keep the mount from inadvertently sliding  backwards if things loosen up at all.  
 I still need to finish it, so it’s going into the pile of winter projects that  are collecting in my basement.
 
 For the cross member that mounts to the top edge of the gunwales, I used a 1x6  hunk of hardwood (ash I think??) long enough to span the beam of the boat  behind the rear seat of the canoe (The extra length sticking out the port side  has since been trimmed off).
 Before I  cut pieces for the transom, I checked the outboard to determine the minimum  width and height needed to fully support my motor – and then added a couple  inches to each.   I ended up  with a 8” x 8” transom mount and used 2” doug fir.   Since  the transom is split between the top and bottom of the cross member (see the  picture below), I needed to determine how much should be above the cross  member, and how much below.  I wanted the  motor to mount as low as possible, to keep the center of gravity low and to  make sure that the prop was in the water!   I measured how far down the forward edge of the motor mount clamp sits  on the transom,  – In my case – 3”, then  cut 3 ½ inches off of my 8”x8” transom, gluing the smaller piece to the top and  the larger to the bottom. 
              
                |  | The top and bottom pieces glued together. |  After  gluing the top and bottom pieces onto the crossmember, with epoxy, I faced the  back side with a piece of scrap  6mm  marine ply, using Gorilla Glue and stainless screws to attach. That added a LOT of strength to the whole setup. I also filleted the  joins between the transom pieces and the crossmember.  
              
                |  | The piece of 6mm scrap ply glued and screwed on added a LOT of strength. |  Once I had  the transom glued up on the crossmember, I set it across the beam of the canoe  where I wanted to mount it, and ran a pencil along the inside and outside of  the gunwale edge, to determine where I’d set up my cleats. I then measured the  thickness of the gunwale (to determine depth of spacer) and distance from the  outside edge of  gunwale to hull to  determine cleat size.  Cut/test fit/  glue and drill a few holes and you’re almost there! 
            
                      |  | I’m sure  the cleats will vary for everyone.  |  I built my canoe with solid inwales and  gunwales so this cleat arrangement works well for me.   I had some  stainless ¼” bolts and picked up washers, lock washers and wing nuts for a few  bucks and was done with it.  Hey! I just  saved enough to buy another sheet of Marine Ply!!  
 Tim Ingersoll |